The VaporOne steam generator is an
electric powered steam generator ideal for indoor use. Because it
is electric powered there are no dangerous exhaust fumes emitted
and no dangerous, flammable fuels needed to store.
In addition to sanitizing the internal piping and tubing of bottling
lines, filters and pumps, the VaporOne Steam Generator is ideal
for disinfecting stainless steel tanks. Steam from the Vapor One
Steam Generator saturates the tank and helps dissolve the residue
clinging to the tank surface area. Therefore, a simple rinsing is
all it needed after the application of steam. The VaporOne Steam
Generator eliminates the use of harsh chemicals thereby eliminating
the possibility of wine being contaminated by chemical residue.
The VaporOne can also be used to disinfect wine barrels, primarily
to eliminate any trace of brettanomicetes.
Simple - Robus - Reliable
Stainless Steel Steam Generator
Automatic Shut-off technology
Automatic Refill System
Thermostat and Pressure Controls
Safety Pressure Valve
Low Voltage Controls 24V
System Controlled by PLC
Advantages:
Natural method of cleaning and sanitizing with
high temperatures over 220°F
Ideal for indoor use - no exhaust fumes
No chemicals needed
No fuel needed to run
Easy to use and sits next to the bottling line;
no long extensions
Penetrates completely into the microfilters and
pores of piping surface for complete cleaning and sanitizing.
Expand
video by clicking the 4 arrows
Expand
video by clicking the 4 arrows
Barrel is steamed with a 10kw vapor using
the 5kw setting (limited by available power at the winery).
Steam diffuser is inserted into the barrel and allowed to
steam the barrel for 4 minutes. After removing the diffuser
from the barrel, the bung is placed back into the hole. The
sealed barrel cooled for for 4 minutes, after which time the
bung is removed. The residual wine tartrates are "sucked"
from the interior walls of the barrel due to the suction created
inside the barrel while cooling.
Barrel had been cleaned using "standard methods"
prior to steaming.
Steaming S/S fermentation tanks with the Vapor
One or the Ika Vapor
could not be faster or easier. Simply, connect the steam hose
to the lowest set valve, above the drain valv,e and turn on
the butterfly valve to release steam into the tank. Make certain
that the top lid is not tightened down (to avoid over pressure
of tank). When steam has reached 140°F continue steaming
for approximately 20 minutes, occasionally beating on the side
of the tank to allow easier removal of tartrate residue. After
steaming, immediately rinse with water before the tank is allowed
to cool. Hot water is preferrable.
The time necessary for steaming may vary depending on the
size of the tank and condition of ineternal surface conditions.
IKA Vapor is the latest industrial
system created by Idroeletrika. We are dealing with a high pressure
washer with electric heating and reduced water consumption used
mainly for cleaning and sanitizing in food and beverage
industries, wineries, food processing and engineering plants which
works with hot water at a constant and
continuous high temperature. It also incorporates an industrial
steam boiler to generate steam for sterilizing
bottling lines, filter and microfilter systems and also helps remove
residues from stainless steel tanks and eliminates Brettanomices
from barrels.
The high pressure of Idroelectric System
is a unique patented system functioning with high temperatures and
a
powerful dispelling effect combined with reduced flow rates and
allows for easy removal of residual organic, saline, mixed and even
carbon based substances otherwise difficult to remove. In addition,
the thermal effect from washing is able to break down and eliminate
the bacterial count and microflora present on contaminated surfaces.
VaporOne is a steam generator with
stainless steel boiler with automatic refilling feature for the
production of steam
at over 221°F c onstant and continuous. The steam generator
takes approximately 2 minutes to bring the water to boil and all
safety features and functions are controlled by a PLC incorporated
into the unit. Simple and robust, the IKA Vapor is a reliable and
environment friendly machine available with various power options.
APPLICATIONS
Thanks to the various accessories available,
Idoelectric can be used for many critical applications difficult
to manage with traditional cleaning methods:
Washing and sanitize bottling and
labelling equipment
Cleaning conveyor belts and rollers
Washing small parts and valves
in wine equipment
Washing harvest crates and presses
Cleaning in hard to reach areas
around equipment and tanks
Washing syphon hoses and tubes
drains and pipes
Hot pressure washer with electric
heating
Hot pressure washer for barrel
and tank washing
Hot pressure washer for washing
machinery and Equipment
Hot Pressure washer with reduced
water consumption
Steam generator for sterilizing
microfilter systems
Benefits:
Thanks to electric heating it works
indoors and in tight spaces without fuel emissions or consumption
Thanks to low water usage it doesn’t
generate aerosol, little splash back and little water dispersion
Thanks to high pressure it offers
high performance in removing contamination on all surface areas
Thanks to the high temperature
it dissolves residues and sanitizes without the use of chemicals
Thanks to its’ versatility
it is easy to use and offers economical, ecological and time
savings
Advantages:
The advantages from using high pressure of Idroelectric
System are:
Ideal for using indoors and closed environments
thanks to the patented electric heated high pressure boiler.
No CO2 emissions in the atmosphere.
Does not generate water clouds or waste water
due to the low flow rates.
Very efficient removal of dirt, grime and tough
residues thanks to the high pressure.
Dissolves organic substances, removes mixed and
inorganic residues and sanitizes with high temperatures.
Efficient for working in accordance with HACCP
procedures because of its simplicity.
The advantages from using VaporOne steam
are:
Reduction and/or elimination of chemical products
for sterlizing bottling lines, filters and tanks.
Electric heating - zero CO2 emissions in the atmosphere.
Water savings in tasks which normally require
abundant water quantities for rinsing.
Savings in water treatment or disposal.
Complete elimination of germs and bacteria.
Efficient for working in accordance with HACCP
procedures because of its simplicity.
"RotoRack" is the
affordable, high quality rotatable barrel rack that enables wineries
to maximize space in the barrel room while saving time, money and
most importantly, labor.
Unlike conventional barrel rack systems, barrels stored in RotoRack
are never removed from RotoRack until the barrels are spent. All
barrel related activities, including barrel cleaning, filling, emptying,
topping-up, stirring the lees, tasting and removing of the barrels
are all performed while the barrels are in place in the racks, without
disturbing any other barrel(s). Each barrel is stored independently
of any other barrel and all barrels can be accessed without having
to move any other barrel.
Forklifts and other means
of lifting and removing barrels are eliminated. While in place,
barrels can spin 360 degrees on adjustable, double insulated stainless
steel bearings.
To accommodate various barrel
designs, the barrel support rollers are adjustable, thereby avoiding
any barrel's bands from sitting on the rollers, allowing for effortless
rotating of full wine barrels. Made from polyester powder coated
light-weight aluminum, the RotoRack offers years of maintenance
free service. RotoRack is strong yet lightweight, and thanks to
its modular design, existing Configurations can be expanded, allowing
for barrel room expansions to keep up with growing winery production.
Material:
Constructed totally in aluminium, wheels with
bearing and lives in stainless steel.
Polyester powder coated aluminium*
The new low cost fermentation process
that produces softer wine, months earlier.
Why use FermentaBags™?
It is so easy and saves you work.
You can get a better quality wine to market months
earlier. This is very good come tax time.
FermentaBag™ gives you great cost savings
and more flexibility over conventional methods.
The triple skin lets you control temperature by
simply pumping water through the cooling layer
Save work; the sealed FermentaBag™ operates under
pressure to naturally recirculate the wine, which continually percolates
through the cap of grape skins. Now you don't have to break the crust
or manually mix the fermenting wine.
Bring your wine to market six months earlier. Without
the need to free up a costly stainless steel tank, your wine can be
left to macerate for up to six weeks. This cuts down time in the barrel
by many months giving you softer wine months earlier.
No more cleaning: FermentaBags™ are disposable
and recyclable.
Andrew Hickinbotham has found that the FermentaBags™
system gives him better colour extraction thanks to the constant percolation
of the wine.
Now the smaller winemaker can compete with the large.
This is a case of technology greatly reducing cost.
Now it is so cheap and easy for the winemaker to set
up control test samples and expand their production capabilities.
APPLICATIONS
Fermentation of red and white wine –
both Red
and White grape fermentation bags available.
Small batch lots
Post ferment Maceration
Carbonic Maceration ferments
Transportable fermentation – Fill
and transport to
desired locations
BENEFITS
Low cost fermentation = higher returns
Flexibility for those unable to be present
at
all times during ferment
Increased blending options
Produce a softer wine sooner
Increases fermentation capacity
Cut
your costs by up to 400%
Ferment
Covers
Description
Ferment covers are breathable material covers
designed to prevent insects, dust and other debris from entering the ferment.ConstructionThe
material used is food grade spun bonded polyester. An elastic shock cord
and toggle holds the cover tight around the container.
Benefits
Light weight and easy to use
Machine washable and line dried
Excludes insects, dust and foreign objects
Inexpensive & reusable
Can be custom made to suit any size bin
Product code & size
Code
Format
Size mm
FMS1212
Square
1200x1200
FM018
Round
1800 Dia.
FM021
Round
2100 Dia.
FM024
Round
2400 Dia.
Note: Covers
are made
from breathable fabric and
are not weather proof. Cleaning:
Gentle wash cycle
in hosiery bag recommended
Cellabag™
Storage, cellaring & maturation of wine
Cellabag™ flexibility makes an all-in-one system
for storing, cellaring and maturating wine.
Cellabag™
is made from advanced high barrier metallised food grade plastic preventing
excess ingress of oxygen.
Applications
Wine Storage facility
Can act as a wine barrel
Ideal for transporting wine
Cold store juice storage
Benefits
Inexpensive intermediate bulk storage
Small batch storage / blending
Ullage losses reduced compared to barrels
Manageable size for total flexibility
Available sizes:
200 liters (52.6 gallons)
500 liters (131.5 gallons)
1000 liters (263 gallons)
Construction
Cella-bag™
is suitable for Red and white wine storage and maturation.
CellaStac™ is the new, safe,
economical system to store your bottled wine as it matures.
CellaStac™ can dramatically increase
bottle handling productivity compared with conventional "bin stock"
methods.
New to Australia this storage and cellaring
system provides both small and large wineries with a host of logistic,
convenience and work safety benefits. The CellaStac™ system comprises
. 15 CellaStac™ sheets with each sheet or layer holding 4 dozen
(48) bottles.
CellaStac™ sheets fit neatly on a standard pallet,
and can be stacked up to 3 pallets high.
CellaStac™ provides many OHS benefits including,
eliminating bending over and straining to reach bottles at the bottom
of a picking bin, and minimising contact with broken glass.
Using CellaStac™ with a simple pallet jacking
device or similar bench top/work station means staff are working more
efficiently at optimum working heights.
CellaStac™ Pallets can be easily and safely moved
around the winery as required.
CellaStac™ makes inventory control fast, simple
and accurate.
